How To Remove Broken Headphone Jack Without Glue

Learn the different means on how to set your frayed or broken headphone wires using this piece of cake to follow footstep-by-step guide.

Headphone cables are ane of the most delicate parts of any headphones simply it's too i of the nearly overlooked. With every yank, twists, and turns, your headphone wires get exposed to faster wear and tear, causing it to fray or be completely torn off.

What's worse is if you take extra intendance of your headphones just to get habitation 1 day and detect them chewed out by your pets.

If that happens, don't throw away your headphones only even so! There are a few easy DIY fixes you tin can practice to fix your headphones' fraying/cleaved headphone wires. And this commodity volition guide you through all that.

Are Exposed Headphone Wires Dangerous?

The general answer is no .

While headphone wires still run on electricity, these wires run on a very low volt. The voltage level of these wires depends on the headphones' impedance.

They are generally not at the level that is enough to cause electrocution, though. This means that you won't feel anything at all even when you accidentally touch it.

Nevertheless, while exposed headphone wires aren't exactly hazardous when touched, your audio device may not exist equally safe as y'all.

Exposed headphone wires are more prone to short circuits. This often occurs when the wire insulation is already worn out or exposed.

Short circuits happen when excessive charge flows to an unintended wire. It can cause overheating which can damage your headphones and your audio source.

With that said, remember that whatsoever exposed wire can also cause electrical sparks. And, regardless of voltage, these electric sparks take the potential to start fires . In fact, even static-discharges are sufficient to ignite flammable vapors in the air.

How to Fix Headphone Wires That Are Beginning to Fray

Headphone cables, specially the part closer to the plug, are prone to fraying. This usually happens when they get exposed to frequent yanking, bending, and tugging. Or when the jack is constantly pushed inside the audio port when they won't stay in place.

For fraying or exposed wires, there are quick fixes that require little coin and effort to do.

Hither are iv easy headphone wire repair tips you should try:

Wrap information technology with electrical record
Use heat-shrink tubing
Mould Sugru effectually it
Utilize cable savers

Wrap it with electrical tape

You lot nearly probably accept electric record in your abode. Yous can try using it for a quick and easy headphone wire repair.

Follow these fail-proof steps:

Prep your wire. Before anything else, brand certain that your headphone wires are clean and that there are no traces of oil on them. This will ensure that your electrical tape will stick to the wire longer and more securely. You tin do this by taking a clean material and pouring a minor amount of isopropyl alcohol on it. Wipe the area and allow it dry.
Pre-cut your electric tape. Electrical tapes vary in size. Pre-cut your electrical tape to your desired size before wrapping it around the wire.

Place tape on the damaged area
Wrap it. Wrap the electrical tape around the wire as tight as possible. This will not merely protect the wire from fraying farther but also insulate information technology.

To have a amend idea of how it's done, check out this youtube tutorial.

Use heat-compress tubing

For a more durable and long-lasting ready, you may also endeavour using heat-shrink tubings/heat-shrink sleeves. These tubings are primarily used for repairing, reinforcing, and insulating frayed electric wires.

Here are the steps on how to utilise them:

Bank check the material. Rut-compress tubings are normally fabricated from plastic materials such as polyolefin, FEP, or PVCs.
Choose the correct size. Choose a rut-shrink tubing that matches your headphones' cable size perfectly and so that a snug and secure fit tin can be achieved. Depending on their fabric and limerick, these tubings contract between one-half to one-sixth of their original bore when heated. Pop shrink ratios (the ratio between the tubing'due south original size and its shrink size) include two:ane, 3:one, and 4:1.

Heat shrink tubing sizes

For headphone wires, the recommended shrink ratio is 2:1 as this size offers the perfect balance between immovability and flexibility.
Clean the expanse to exist wrapped. Brand certain to rid your headphone wires of whatsoever excess debris or grease. Take a clean cloth and pour a pocket-sized amount of isopropyl alcohol on it. Wipe the surface area and let information technology dry.
Insert the tubing into the headphones' cables. Carefully insert the tubings into your headphones' frayed wires. If you're using the wrap-around heat-shrink type, make sure to wrap it as tight as possible for a more compact finish.

Insert the tubing on the headphone cable
Utilise heat around the area. You tin can heat the area past using the heating device that comes with the rut-shrink tubing kit, by using a hot air gun, or a lighter. You tin can refer to this youtube tutorial to see how to properly apply heat around the tubing.

Applying rut on tubing to constrict information technology

Exist careful not to overheat information technology as it can cook or catch fire. Make sure to use a plier or annihilation to hold the tubing in identify as hot air guns/lighters can burn your fingers.

Mould Sugru effectually it

Sugru Moldable Glue (From: Amazon) — Sugru Moldable Gum (From: Amazon)

Sugru Mouldable Glue is an all-around moldable adhesive putty made of silicone prophylactic. You tin utilise this for DIY crafts, mounting needs, electric repairs, and so much more than. It is moldable, flexible, durable, waterproof, and has skilful insulation properties.

Here's how you can use information technology to repair your frayed headphone wires:

Clean the wire. Clean the area around the wire with isopropyl alcohol to rid information technology of any excess grit, droppings, or oil. Accept a clean cloth and pour a small amount of isopropyl alcohol on it. Wipe the area and let information technology dry out.
Mold it. Sugru Mouldable Glues are soft and malleable like play-dough. Roll the material in your fingers and mold information technology around the wire using your hands. You take more or less 30 minutes to shape and reposition information technology as desired earlier the mucilage sets.

Mold Sugru around the headphone wire
Exit information technology for 24 hours. Go out the material at room temperature for at least 24 hours to enable it to set permanently.

Formed Sugru on wire

Cheque out this video to see how to repair your fraying headphone wire with Sugru Mouldable Glue.

Use cable savers

If you're not much of a DIY person and you desire a quick and easy ready, you lot tin can endeavor these Jetec cable savers. These are mainly used to forestall wires from fraying. But you lot tin can still use them on exposed wires to give your headphone cables added support and bankroll.

Yous can use them past following these 3 easy steps:

Choose the right cablevision saver size. These cable savers come in different sizes. Await for the size that would fit your headphone cables the best.
Wrap. Wrap the cablevision saver effectually the part where your headphones' wire is showtime to fray.

Wrapping the cable saver around the frayed cable (From: Amazon)
Adjust. Brand sure to wrap the cable saver upwardly until the very end of the wire (the part where the headphones' cord meets the plug) and then that information technology stays securely in identify.

These Jetec cable savers only work for round cable wires, not for flat ones.

What to Exercise With More Severely Damaged Headphone Wires

In cases where the wires are more than severely damaged (i.due east. when the wires are completely torn off), promise isn't lost.

There are 2 ways to approach this: one involves soldering headphone wires and one does not. Additionally, if the damage involves the headphone jack, information technology could exist meliorate to replace the headphone jack also.

The most secure and cost-effective way to approach this is still to make apply of the warranty if possible. So before doing any of these steps, check if your headphones are still under warranty and if the damage is covered past them.

These methods are actually used to fix a lot of headphone issues like static sound, and headphones only working in 1 ear.

These procedures prove to be effective most of the fourth dimension. However, they always have a risk of not working, especially when the steps aren't done properly. If that happens, information technology's all-time to consult a professional or purchase a new pair of headphones entirely. Just make certain to follow the necessary protocols on what to do with broken headphones, so you won't see any bug.

But if yous are willing to endeavor it, be sure to follow these steps carefully.

Exercise it in a safe and well-lit place and be certain to habiliment protective gears.

Repair with soldering

Before yous begin, you will need:

Soldering kit
Wire stripper/knife/cutter
Electric tape / heat-shrink tubing
Lighter (or sandpaper)

Outset stripping the wire. Strip-off the insulation to reveal the wires inside. If you see two wires that are stuck together, carefully separate the two using a knife/cutter. Remove the outer shielding past running a wire stripper through it little by little (1/4″ to 1/2″ cuts). Keep cutting until you see a cleaved wire that needs repairing. The inner layer of the headphone cablevision may reveal differently-colored wires. By and large, the colored wires ( cerise, green, blue, or copper) transmit sound, and the unmarried blank and uninsulated wire is the footing wire.
Cut the wire. If the wires inside are shredded and threads are showing, cut the headphone wire. Exercise this so that they'll be more uniform and easier to work with.
Sand the wires to expose the copper. Earlier soldering, sand-off the thin enamel glaze on all the wires including the basis wire. Sand away until the copper is exposed. If you don't have sandpaper on mitt, you can likewise burn it off using a soldering iron or a lighter.

Burning off enamel blanket
Twist together and solder. Twist the wires together and solder the connections. Use your soldering iron to melt a thin coat of solder over the wires. Allow the wires and solder set and cool completely.

Soldering headphone wire

Before you begin soldering, make sure to article of clothing proper Personal Protective Equipment (PPE). This protects you lot from exposure to harmful chemicals equally well equally to avert inhaling soldering fumes which can be unsafe to your health.
Wrap each wire carefully with electrical tape. After the internal wires have cooled completely, wrap each wire with electrical tape to keep them from touching each other and avoid any possible brusk-excursion situation.

Grouping wires with electrical tape
Insert and heat the estrus-shrink tubing to securely cover the headphone cord. Carefully insert the heat-shrink sleeve into your headphone wire and employ enough heat to it in order to tuck it. This sleeve volition protect and insulate your newly-repaired headphone wire. Alternatively, you may also use electrical tape to wrap the wires if yous don't accept heat-shrink tubing on hand.

Encompass with heat shrink

To amend understand the soldering procedure, lookout this youtube video.

Repair without soldering

If yous're not that handy with soldering, no worries! You can even so fix your broken headphone wires with simpler tools.

To do this, you will need:

Wire stripper (or cutter)
Lighter (or sandpaper)
Electrical tape / estrus-shrink tubing
Pair of scissors

Remove the prophylactic covering or sheath. Using a wire stripper (or cutter), remove the prophylactic covering of the wire to reveal the stripped wires. Be very conscientious not to cut through the wire.

Remove rubber blanket
Separate the wires past color. Divide the colored wires (right headphone cable = red wires, left headphone cable = blue/green wires) from the other wires by twisting them together and moving them to the side. Also, do this with the basis wires (copper or gold wires). Repeat the same to the other side of the cable. If you want an illustration of how it'southward done, this youtube video will show you how.

Divide headphone wires by color
Melt off the thin enamel coating. Melt-off the enamel blanket (colored varnish covering the wires) using a lighter (sandpaper can also work). Repeat the same to the other side of the cable.
Make sure to exercise this very speedily (virtually only for a split second) as varnish burns easily and overheating information technology tin can cause the wire to melt. When the varnish burns at about 1 to one.5 cm, blow on information technology quickly.

Melting the enamel coating.
Isolate the wirings. Splice the colored wires from either side by twisting them together. Afterwards, use electrical tape to isolate the colored wires and the basis wires from each other.

Isolating the wires
Wrap information technology up. Wrap the wires together past using electrical tape or by using heat-shrink tubing.

Replacement headphone wires that you can try

If the discussed repairs can't fix your headphone wires, replacing them may exist the wiser motility. Nosotros've listed down a few that are relatively cheap options. Just if you're thinking of buying loftier-end cables, see if information technology's worth information technology by going through our in-depth guide on expensive headphone cables.

If not, experience free to go through our recommendations for some replacement headphone wires that you can try:

These replacement wires simply work for headphones with detachable cords.

LANMU replacement cable

These LANMU Replacement Cables are made of high-quality transparent PVC. The wires are not easy to knot then it remains intact even with everyday utilise. Its durable structural support also gives information technology a good tensile forcefulness.

Earla Tec replacement audio cable cord wire with in-line mic and control

Earla Tec replacement cable with in-line Mic and Control (From: Amazon) — Earla Tec replacement cablevision with in-line Mic and Control (From: Amazon)

This Earla Tec Replacement Cablevision is compatible with Beats Studio, Executive, Mixer, and Apple iPhones. Its cable textile is TPU coated, soft, tangle-free, and durable. This is a expert choice for those who are looking for a replacement cable that also has an in-line microphone and command setting.

Take note that its remote office only works on Apple tree devices.

Fancasee 2-pack replacement cord (wire open end)

This Fancasee 2-pack Replacement Cord is the perfect replacement for lost or worn-out headphone wires with a 3.5mm male plug connector. It is easy to install. Just connect the respective bare wires together and wrap them. Finally, secure the bare wire using electrical tape or heat-shrink tubing.

Decision

Not all cleaved things need firsthand replacement. Sometimes, a little DIY repair tin can ready the problem. There's nothing more fulfilling to an audiophile than to have that worry-free listening experience.

If your headphones are experiencing whatever other problems, feel complimentary to bank check out our ultimate guide on how to fix broken headphones.

We hope this article helped you notice the answers you're looking for. If you've successfully 'saved' your headphone wires using the tips above, we'd love to hear it. Share your feel with u.s. by leaving a comment below. Besides, if you have any other tips and tricks yous tin swear by, do share them with united states of america!

Source: https://www.headphonesty.com/2020/12/fix-headphone-wires/

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